Freeze Drying

Freeze drying is a low temperature form of preservation.

Freeze drying process was first applied to food products after the Second World War, in order to preserve and store foods without the need for refrigeration. Coffee was one of the first freeze dried food products to be produced, but now vegetables, fruits, meats, fish, dairy products, herbs and food flavourings can be successfully freeze dried.

Food Freeze Drying Process

Freeze drying food uses a process called lyophization to lower the temperature of the product to below freezing, and then a high-pressure vacuum is applied to extract the water in the form of vapour.

The vapour collects on a condenser, turns back to ice and is removed. Finally, a gradual temperature rise extracts all remaining ‘bound’ moisture from the product. This process retains the physical structure of the food product and preserves it for re-hydration at a later date.

Advantages of Freeze Drying Food

With freeze drying, foods and liquids can be dried at low temperatures without damaging their physical structure. Freeze-dried foods don’t need to be refrigerated or preserved with chemicals and can be reconstituted quickly and easily by adding water.

Conventional drying methods also have a major disadvantage as the high temperatures used can cause chemical or physical changes. Changing the taste or texture of a food product could make it inedible or less palatable which would be very undesirable.

Food Types Suitable For Freeze Drying

  • Coffee
  • Candy
  • Fruit and juice
  • Vegetables
  • Meat
  • Fish and Seafood
  • Eggs
  • Dairy

Some foods freeze dry very well, but not all food is suitable for freeze drying. Small fruits and vegetables can be easily freeze dried, whereas whole fruits and large vegetables would not be suitable, although they can be freeze dried if cut into small pieces first.

This also applies to meat; small chunks of meat freeze dries well, but larger fillets need to be cut into pieces. Meat and seafood also require cooking before freeze drying. For some foods freeze drying is not cost-effective.

Freeze drying is very effective for the preservation and storage of food products.

Freeze Drying FAQ

Why is freeze drying so expensive?

Freeze drying is based on sublimation, which is the transformation from ice to vapor without passing through the liquid phase. The sublimation process makes freeze drying machines more expensive because it is a complex process requiring large machines.

How healthy is freeze drying?

Studies show that freeze-dried foods often retain over 90% of the original fresh food’s nutrition, much more than other drying techniques (air-drying, heat-drying) which usually damage micro-nutrients and phyto-nutrients — as easily seen by the large changes in the food’s colors.

What kind of food can you freeze dry?

You can freeze dry many types of food. Popular options include:
Coffee
Candy
Fruit and juice
Vegetables
Meat
Fish and Seafood
Eggs
Dairy

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